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| 1. GAS METAL ARC (MIG)
/ FCAW WELDING PROCESSES : |
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INTRODUCTION TO MIG PROCESS,
IT’S APPLICATION, ADVANTAGES, |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES |
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PROCEDURE, PARAMETER SELECTION
FOR THIN SHEET & PLATE WELDING USING SS |
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TYPES OF CONSUMABLES, GAS
SELECTION & IT'S APPLICATION. |
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PRACTICAL TRAINING ON SCRAP
PIECES AND JOBS BOTH IN 1G -1F, 2G-2F, 3G-3F POSITIONS |
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VARIABLE PARAMETER ( CURRENT-
VOLTAGE – GAS FLOW - STICK OUT- TRAVEL SPEED-POSITIONS)
SELECTION – ITS REPERCUSSIONS , |
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ECONOMICS OF THE PROCESS AND
AUTOMATION |
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INSPECTION OF WELDS, |
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DEFECTS & TROUBLE SHOOTING |
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FILM ON MIG PROCESS |
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SAFETY IN OPERATIONS |
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COURSE EVALUATION & SUM-UP |
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| 2. GAS TUNGSTEN (TIG)
ARC WELDING PROCESS |
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INTRODUCTION TO GTAW PROCESS,
IT'S APPLICATION, ADVANTAGES. |
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BASIC PRINCIPLE, EQUIPMENT
DC & ACCESSORIES |
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PROCEDURE, PARAMETER SELECTION
FOR SHEET WELDING. |
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TYPES OF CONSUMABLES, GAS
SELECTION & IT'S APPLICATION. |
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PRACTICAL TRAINING ON SHEETS
AND YOUR JOBS IN I G, 2G, 3G AND FILLETS. |
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VARIABLE PARAMETER SELECTION
( CHANGE OF AMPS, ARC GAP, TRAVEL SPEED, PROGRESSION ETC.,)
- It's REPERCUSSIONS. |
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INSPECTION OF WELDS |
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DEFECTS & TROUBLE SHOOTING. |
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ECONOMICS OF THE PROCESS. |
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FILM ON GTAW PROCESS. |
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SAFETY IN OPERATIONS. |
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COURSE EVALUATION & SUM-UP. |
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| 3. SHIELDED METAL ARC
WELDING PROCESS |
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INTRODUCTION TO SMAW PROCESS |
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IT’S APPLICATION , ADVANTAGES. |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES. |
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PROCEDURE, PARAMETER SELECTION
FOR PLATE WELDING,. |
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TYPES OF CONSUMABLES &
IT’S APPLICATION AND HANDLING / STORING |
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PRACTICAL TRAINING ON PLATES
AND JOBS IN 1G / 1F, 2G / 2F, 3G / 3F, 4G / 4F POSITIONS |
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VARIABLE (AMPS, ARC GAP,
TRAVEL SPEED, PROGRESSION ETC., ) PARAMETER SELECTION
- ITS REPERCUSSIONS. |
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INSPECTION OF WELDS |
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DEFECTS & TROUBLE SHOOTING. |
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ECONOMICS OF THE PROCESS.
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FILM ON SMAW PROCESS |
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SAFETY IN OPERATIONS. |
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COURSE EVALUATION & SUM-UP. |
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| 4. WELDING TECHNOLOGY
& VISUAL INSPECTION FOR ENGINEERS & MANAGERS |
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INTRODUCTION TO VARIOUS WELDING
PROCESSES |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES |
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SELECTION OF CONSUMABLES ,
ITS APPLICATION . |
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PROCEDURES & PARAMETER
SELECTIONS |
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PRE HEATING –POST HEATING ETC. |
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WELD – ABILITY FACTORS - WELDING
OF CS, AS, SS, AL, CI ETC. |
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WELDING SYMBOLOGY, WELD DESIGN FACTORS
ETC. |
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BASIC WELDING METALLURGY |
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WELDING DEFECTS - ATTRIBUTES
& TROUBLE SHOOTING |
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BASIC INSPECTION CRITERIA. |
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WELDING INSPECTION & WELD
TESTING. |
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INSPECTION BEFORE / DURING
/ AFTER WELDING. |
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VISUAL , DT & NDT METHODS
FOLLOWED. |
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FILM ON WELDING INSPECTION, |
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PRACTICAL IF REQUIRED. |
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COURSE EVALUATION & SUM-UP.
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| 5. GAS WELDING &
CUTTING OPERATIONS |
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INTRODUCTION TO OXY-FUEL
(GAS ) WELDING PROCESS – CUTTING PROCESS |
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FUEL GASSES - SUPPORTING
GAS AND CONSUMABLES |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES |
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INTRODUCTION TO WELDING DEFINITION
& PROCEDURE |
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WELDING FLAMES – THEIR
APPLICATIONS |
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TYPES OF WELDED JOINTS AND
THEIR PREPARATION |
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WELDING & CUTTING TECHNIQUES
- PRACTICAL ON DAYS |
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ECONOMICS OF THE PROCESS. |
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INSPECTION OF WELDS |
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DEFECTS, DISTORTION - THEIR
CAUSES & TROUBLE SHOOTING |
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FILM ON WELDING / CUTTING PROCESSES |
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SAFETY IN OPERATIONS |
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COURSE EVALUATION & SUM-UP |
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| 6. PIPE WELDING BY
SMAW (6G - UP HILL) PROCESS |
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INTRODUCTION TO SMAW ( 6G)
PROCESS |
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IT’S APPLICATION ,
ADVANTAGES. |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES. |
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PROCEDURE, PARAMETER SELECTION
WELDING |
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TYPES OF CONSUMABLES &
IT’S APPLICATION |
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PRACTICAL TRAINING ON PIPES
- IN 1GR, 2G, 5G AND 6G POSITIONS |
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PRODUCTIVITY , ECONOMICS OF
THE PROCESS. |
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INSPECTION OF WELDS |
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DEFECTS & TROUBLE SHOOTING. |
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FILM ON 6G –PIPE (SMAW) PROCESS |
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SAFETY IN OPERATIONS |
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COURSE EVALUATION & SUM-UP |
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| 7. RESISTANCE SPOT
WELDING PROCESS |
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INTRODUCTION TO RESISTANCE
WELDING PROCESS, IT’S APPLICATION , ADVANTAGES |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES. |
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INTRODUCTION TO RESISTANCE
SPOT WELDING DEFINITION & PROCEDURE. |
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EQUIPMENT , APPLICATION &
ADVANTAGES. |
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VARIABLES IN RESISTANCE WELDING
PROCESS. |
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SPOT WELDING OF METALS FERROUS
& NON FERROUS . |
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SPOT WELDING METHODS, ECONOMICS
OF THE PROCESS. |
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DEFECTS & TROUBLE SHOOTING. |
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SAFETY IN OPERATIONS. |
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PRACTICAL. |
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COURSE EVALUATION & SUM-UP |
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| 8. SUBMERGED ARC WELDING
PROCESS |
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INTRODUCTION TO SAW PROCESS. |
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IT’S APPLICATION ,
ADVANTAGES. |
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BASIC PRINCIPLE, EQUIPMENT,
ACCESSORIES. |
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PROCEDURE, PARAMETER SELECTION
FOR THICK SECTIONS. WELDING . |
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TYPES OF CONSUMABLES, FLUX
SELECTION & IT’S APPLICATION |
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PRACTICAL TRAINING ON PLATES AND JOBS
IN 1G / 1F POSITIONS, |
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VARIABLE PARAMETER ( CURRENT-
VOLTAGE - STICK OUT- TRAVEL SPEED)
SELECTION - ITS REPERCUSSIONS. |
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PRODUCTIVITY, ECONOMICS OF
THE PROCESS. |
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INSPECTION OF WELDS |
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DEFECTS & TROUBLE SHOOTING. |
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SAFETY IN OPERATIONS |
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COURSE EVALUATION & SUM-UP |
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